0468
of an inch clearance.
The following formula is also used by punch and die makers:
Clearance = D = d + 0.2t
where
D = diameter of hole in die block;
d = diameter of cutting edge of punch;
t = thickness of plate in fractions of an inch;
that is to say, the diameter of the die hole equals diameter of punch
plus two-tenths the thickness of the plate to be punched.
_Example_.--Given a plate 3/8 or 0.375 of an inch thick, the diameter
of the punch being 13/16 or 0.8125 of an inch, then the diameter of
the die hole will be as follows:
Diameter of die hole = 0.8125 + 0.375 X 0.2 = 0.8875 inch diameter,
or say 7/8 or 0.875 inch diameter.
Punches are generally made flat on their cutting edge, as shown in
Fig. 12. There are also punches made spiral on their cutting edge, as
shown in Fig. 13. This punch, instead of being flat, as in Fig. 12, is
of a helical form, as shown in Fig. 13, so as to have a gradual
shearing action commencing at the center and traveling round to the
circumference. Its form may be explained by imagining the upper cutter
of a shearing machine being rolled upon itself so as to form a
cylinder of which its long edge is the axis. The die being quite flat,
it follows that the shearing action proceeds from the center to the
circumference, just as in a shearing machine it travels from the
deeper to the shallower end of the upper cutter.
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